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Catalytic Oxidizers

Low-Temperature VOC Destruction with High Efficiency

When volatile organic compounds (VOCs) are present at lower concentrations, catalytic oxidizers offer a powerful and energy-efficient solution. By leveraging specialized catalysts, these systems significantly reduce the combustion temperature—often down to 500–600°F (260–315°C)—which leads to lower operating costs and less fuel usage compared to direct thermal oxidation.

Why Choose Catalytic Oxidizers?

Catalytic oxidation is a proven method for treating air streams with VOC concentrations below 2,500 ppm. These systems convert harmful organics into harmless byproducts like CO₂ and water vapor, without requiring the high temperatures associated with traditional oxidizers.

Key Benefits:

  • Lower Operating Temperatures: Reduced fuel costs thanks to efficient catalytic combustion.
  • NOₓ-Free Destruction: Special catalysts can destroy ammonia and other nitrogen compounds without generating nitrogen oxides.
  • Compact System Footprint: Ideal for facilities with limited space or moderate flow rates.
  • Flexible Configurations: Horizontal or vertical designs to match your system layout.
  • Reliable Emissions Control: Guaranteed destruction efficiency with proven performance.

How Catalytic Oxidizers Work

Catalytic oxidizers use a gas burner to preheat the process stream. As the gas passes through a catalyst bed, chemical reactions occur that oxidize VOCs into benign compounds at lower temperatures than traditional thermal oxidizers.

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System Components:

  • Burner Unit: Provides supplemental heat as needed to reach catalyst activation temperature.
  • Catalyst Chamber: Where the oxidation reaction occurs; designed to maximize residence time and efficiency.
  • Heat Recovery: Optional air-to-air heat exchangers improve energy efficiency by preheating incoming air.

Optional Features

  • Air-to-air heat exchangers for enhanced energy recovery
  • Tail gas treatment systems
  • UL, FM, or other certified safety components

Common Applications

Catalytic oxidizers are best suited for operations with:

  • Low VOC concentrations
  • Ammonia or nitrogen-containing gases
  • Need for energy efficiency
  • Desire to avoid NOₓ emissions

Key Features of MXD Catalytic Oxidizers

At Branch Environmental, our catalytic oxidation systems are built to perform with precision and longevity. Every unit is engineered with your process goals in mind.

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At Branch Environmental, we custom design and engineer systems with your goals in mind.

Guaranteed Performance Tailored To Your Application

Various Material Options For Any Operating Condition

Complete Packages Including: Controls, Fans, Pumps & More

Scalable Designs To Fit Your Manufacturing Needs

Let's Work Together

We don’t just offer catalytic oxidizers—we deliver complete air pollution control systems tailored to your requirements. Whether you’re targeting low-VOC air streams, minimizing NOₓ, or improving your energy efficiency, our team is here to help.